Solutions
Comprehensive solutions for your business needs
Loss Analysis
Comprehensive analysis of the Six Big Losses affecting OEE performance. Track and analyze equipment losses to identify improvement opportunities.
Loss Distribution
Loss Summary
| Loss Category | Hours | Impact |
|---|---|---|
| Availability Losses | 12.5 | High |
| Performance Losses | 27.5 | High |
| Quality Losses | 10.0 | Medium |
Daily Loss Trend
Detailed Loss Analysis
Breakdowns
- Equipment Failure: 8 hours
- Unplanned Maintenance: 4.5 hours
- Tool Breakage: 3 hours
Setup and Adjustments
- Product Changeover: 6 hours
- Material Shortage: 2 hours
- Adjustment Time: 2 hours
Small Stops
- Component Jams: 15 hours
- Sensor Issues: 5 hours
- Minor Adjustments: 5 hours
Loss Prevention Actions
| Loss Type | Action Plan | Status |
|---|---|---|
| Equipment Failure | Implement Predictive Maintenance | In Progress |
| Setup Time | SMED Implementation | Completed |
| Small Stops | Operator Training Program | Planned |
| Speed Loss | Process Optimization Study | In Progress |
| Quality Defects | Six Sigma Project | Completed |